Extrusion machines

In a BCF yarn extrusion line, synthetic granulate is melted and mixed at a certain temperature and pressure, then extruded to filaments which are created by spinnerets with a certain amount of holes, depending on the final yarn count. After the melt is pumped through the spinpacks, the formed filaments are being cooled whilst falling down towards the drawframe. In the drawframe the filaments are stretched in order to give strength to the yarn, and bulk is given to the yarn by our air texturizing unit. The yarn is then fixed on a cooling drum before being wound on bobbins.

  • High quality

  • Future-proof

  • Optimal flexibility

  • No compromise

Zidis Vandewiele Extrusielijn BXE Foto 71 2

BXE+ 3-COLOUR

BCF yarn production

The BCF Extrusion Expert BXE 3-Colour gives maximum flexibility to yarn manufacturers since it is equipped with various options to produce tricolour yarns

  • Types Mélange and SeCo
  • Sustainability in material and energy usage
  • Fast colour changes
  • Different Mono colour and count on each winder
  • Multi-wrap texturing
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BXE+ Mono Colour

BCF yarn production

The BCF Extrusion Expert BXE Mono Colour, with 3 ends per position, has a newly developed texturing system for improved cooling of the texturized yarn and an increase in crimp stability.

  • Mono Colour
  • Fast colour changes
  • Low yarn waste
  • 60% less energy consumption with INCA interlacing system
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Multi-wrap Texturing Unit

Higher crimp due to:

  • Long residence time on the cooling drum
  • Separate fan for each texturing unit
  • Crimp level control in a wider range
  • Long-term crimp consistency because texturing jets show no to little wear even after extended use

INCA: INTERLACING BY NON CONTINUOUS AIR

A new and innovative way to intermingle BCF yarns.

  • Smart design as compressed air is used for intermingling as well as cooling the motor and bearing package
  • Compact size: integration of rotor and motor into the same housing
  • High flexibility: quick exchange of inserts without additional tools as to reduce downtime
  • Retrofittable into existing equipment

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Innovation

At Vandewiele, innovation has become the driving force behind progress and sustainability

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